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Deba UK Ltd Cooling Tower Engineering & Water Hygiene

COOLING TOWER ENGINEERING  •  WATER TREATMENT  •  WATER HYGIENE

 

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Slime in the pack prior to clean

Foam and slime in the sump prior to clean

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Fouled sump prior to clean

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Foam and slime in the sump prior to clean

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Slime on the basin prior to clean

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Sump following clean

Cooling Tower Deep Clean, Spring 2009

 

This cooling tower was extremely fouled with gelatinous deposits. The pack, air inlet panels and drift eliminators were removed and pressure washed to remove all of the deposits.  The tower sumps were vacuumed out and all internal surfaces were washed. We then replaced the clean tower pack infill, the drift eliminators and the air inlet panels for each cell.

 

Click on pictures for a full size view

Cooling Tower Deep Clean, June 2009

 

This cooling tower was generally in a satisfactory condition.  Scale was removed with the aid of pressurised water and a scouring pad, and the fill pack was removed and cleaned with a mild acid solution to remove the scale.  The pond was cleaned using a submersible pump and vacuum to remove sediment and scale.  

 

Click on pictures for a full size view

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Tower wall before clean

Tower wall after clean

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Pond before clean

Pond after clean

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Fill pack and spray bars before clean

Scaled fill pack before clean

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Fill pack and spray bars after clean

Fill pack after clean

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Tower internal before clean

Tower internal after clean

Pack following clean

Cooling Tower Refurbishment, July 2009

 

Deba has been working on a project to refurbish cooling towers, including re-lining the ponds, tongue and groove GRP panelling, and laying a new floor around the towers.

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Cooling Tower Surveys, April 2010

 

During a recent cooling tower survey, we found a huge build up of slime in the cooling towers which can harbour and provide nutrients for Legionella bacteria.

We recommended that the Legionella risk assessment and the water treatment programme be reviewed as a matter of urgency as we feel that the towers present a considerable risk at the moment. This was further compounded by the fact that the towers were observed to have large amounts of drift coming from the fan area whilst in operation.  As a precaution we recommended that the towers be cleaned every 3 months until the conditions are improved and the source of the slime has been identified.

 

 

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Above: Green slime and sediment in the cooling towers

Below: Sediment and slime in the pack

 

 

 

Cooling Tower Inspection & Clean, April 2010

 

During a recent cooling tower inspection, we found a large build up of scale throughout the tower. We submitted a detailed report to the client complete with comprehensive photographic support.

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Scale in pack

Scale in pack

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Air inlet panel

Air inlet panel

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Scale out of one air inlet panel

Scale out of bottom layer of pack

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Floor before clean

Floor before clean

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Floor before clean

Scale from pack

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Floor after bagging scale

Floor after bagging scale

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Splash guard before clean

Splash guard before clean

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Splash guard after clean

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Splash guard after clean

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Roof before clean

Roof after clean

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Spray nozzles - one new, one old

One old grommet, one new grommet

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Blocked nozzle

Blocked nozzle

Fan Blade Repairs, June 2010

 

Repair work on some damaged fan blades.

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Fan blades prior to fibreglassing

Fan blades after repairs

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